Purpose of Yarn Count Tester

Yarn count is an important indicator to measure the thickness of yarn, which directly affects the quality, performance and cost of textiles. Yarn count tester is a key testing equipment in the textile industry, mainly used to measure the linear density (count) of yarn to ensure the accuracy of quality control, product standardization and trade settlement in the production process.


I. Main Purpose of Yarn Count Tester

1. Accurate determination of yarn count

The core function of the yarn count tester is to determine the linear density of yarn, that is, the quality of yarn per unit length (such as Tex, Denier, Ne, Nm and other different units). Through accurate measurement, it can be judged whether the yarn meets the production requirements and avoid product quality problems caused by count deviation.

2. Textile production quality control

In the production links such as spinning, weaving, and knitting, the uniformity of yarn count directly affects the strength, feel, appearance, and dyeing effect of the fabric. The yarn count tester can detect the yarn quality in real time, help manufacturers adjust process parameters, and ensure product consistency.

3. Raw material acceptance and trade settlement

In the process of yarn procurement and sales, the count is an important basis for settlement. The yarn count tester can objectively evaluate whether the yarn provided by the supplier meets the contract requirements and avoid trade disputes caused by inconsistent counts.

4. Product development and optimization

When developing new products, textile companies need to test yarns of different counts to optimize fabric performance. Yarn count testers can provide accurate experimental data to help R&D personnel choose appropriate yarn specifications.

5. Laboratory testing and standard certification

Yarn count testers are widely used in textile testing institutions, laboratories and third-party certification agencies to implement international standards (such as ISO, ASTM, GB, etc.) to ensure that products meet industry specifications.


II. Application fields of yarn count tester

(1) Spinning mill: used for quality control in the yarn production process.

(2) Weaving mill: ensure that the yarn count meets the weaving requirements to avoid fabric defects.

(3) Printing and dyeing mill: yarn count affects dyeing uniformity, and the tester can help optimize the process.

(4) Quality inspection agency: used for compliance testing of yarn products.

(5) Trading company: provide objective count test data in yarn trading.


III.Summary

The yarn count tester is an indispensable testing tool in the textile industry. Its uses cover production control, quality inspection, trade settlement, product research and development, and other links. By accurately measuring the yarn count, enterprises can improve production efficiency, reduce costs, and ensure product quality, thereby enhancing market competitiveness.

As the textile industry develops towards intelligence and automation, high-precision yarn count testers will play a more important role in promoting industry standardization and high-quality development.


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Alligator Shears Revolutionizing Scrap Metal Recycling

In the fast-paced world of scrap recycling, alligator shears have emerged as an indispensable tool for efficient metal processing. Named for their distinctive hinged jaw design that resembles an alligator's mouth, these powerful machines deliver exceptional cutting performance across a wide range of materials.  

 

Unmatched Cutting Power and Versatility  

Driven by advanced hydraulic systems, alligator shears generate immense force, allowing them to effortlessly slice through thick steel bars, metal pipes, automotive components, and other challenging scrap materials. Their primary function is to reduce large, unwieldy scrap pieces into smaller, uniform sections—a critical step in preparing metals for downstream processes such as shredding, melting, or compacting. By optimizing scrap size, these shears enhance handling efficiency, streamline transportation logistics, and maximize the overall productivity of recycling operations.  

 

Built for Durability and Performance  

Engineered for heavy-duty industrial use, alligator shears are renowned for their rugged construction and long-term reliability. Designed to endure the harsh conditions of scrap yards and recycling facilities, they deliver consistent performance even under continuous operation. Their straightforward yet robust design minimizes maintenance requirements, reducing downtime and ensuring uninterrupted workflow.  

 

A Sustainable Solution for Modern Recycling  

As the global demand for sustainable metal recycling grows, alligator shears play a pivotal role in improving material recovery rates and operational efficiency. By transforming bulky scrap into manageable pieces, they contribute to a more streamlined, cost-effective, and environmentally friendly recycling process.  

 

Whether processing demolition debris, manufacturing waste, or end-of-life vehicles, alligator shears remain a trusted solution for scrap recyclers worldwide—combining power, precision, and durability to meet the evolving needs of the industry.

Gantry shears Transforming the scrap metal recycling landscape

In the realm of metal recycling and processing, gantry shears stand as a remarkable innovation , revolutionizing the way we process scrap metal.

 

Gantry shears are heavy-duty hydraulic cutters designed for processing various metals. Their distinctive gantry-style construction provides exceptional stability and strength, enabling them to deliver tremendous cutting force. These robust machines can easily slice through thick metal plates, steel beams, and large scrap metal pieces with precision and efficiency.

 

One of the most significant advantages of gantry shears is their versatility. They can handle various metals like steel, aluminum, copper, and iron. Whether it's dismantling old cars, recycling construction waste, or processing industrial metal scrap, gantry shears prove to be up to the task.

 

Moreover, gantry shears are highly efficient and can finish the shearing process quickly, greatly boosting the productivity of metal recycling plants. Thanks to their precise cutting, they also reduce material waste, making recycling more cost - effective. This efficiency benefits recycling companies and has a positive environmental impact by promoting the reuse of valuable metal resources. 

 

In addition, the operation of gantry shear is relatively straightforward. With advanced hydraulic and control systems, operators can adjust the shear force, angle and speed according to different metal materials. Moreover, safety features are integrated into the design to ensure operator safety during high - pressure shearing. 

 

Gantry shears are crucial in scrap recycling. With powerful power, high precision and high automation, they can effectively improve efficiency. They're not just a machine but the key to unlocking metal recycling potential, turning waste into treasure and promoting a circular economy. 

Types of Drilling Tools

Introduction

Have you ever picked up a drill and wondered why there seem to be so many different shapes, sizes, and even sounds? Drilling does much more than punch a round hole. Carpenters, geologists, oil-field engineers, and dentists all drill, yet each group reaches for a very different tool.

Knowing those differences lets you work faster, cut costs, and stay safe. This guide walks through every major drilling tool in clear, simple language. By the end, you will know which tool suits wood, metal, concrete, deep rock, or even bone, and you will see how modern designs keep pushing the limits of speed and accuracy.

Hand-powered drills

Brace and bit

The classic brace uses a U-shaped crank, a wooden handle on top, and a ratchet that lets you work in tight areas. When you turn the crank, the bit spins and slices wood fibers cleanly. Carpenters still use a brace for fine joinery because they can feel the cut and stop before the bit tears out the exit side.

Eggbeater or hand-crank drill

This tool looks like an old kitchen mixer. A gear multiplies hand motion so the chuck spins faster than the handle. It works for small pilot holes in wood, plastic, or thin sheet metal. Hobbyists like it because it gives full control without cords or batteries.

Push drill

A spring inside the body spins the bit each time you push the handle down. Electricians once used push drills to start holes for screws in switch boxes. They are quick, silent, and light enough to ride in a shirt pocket.

 

Portable power drills 

Corded drill/driver

A corded drill feeds on mains power, which means it runs all day without swapping batteries. It uses a keyed or keyless chuck and covers hole sizes from 1 mm twist bits up to 38 mm spade bits in softwood.

Cordless drill/driver

Lithium-ion packs let this drill go anywhere. A slip clutch stops the motor when a screw reaches the set torque. Builders drive hundreds of screws with little strain on wrists because the motor, not the hand, does the hard work. Cordless models now rival small corded drills in speed and torque.

Hammer drill

A hammer drill adds small in-line blows to the spinning action. The rapid tapping helps the bit grind masonry without clogging. Home renovators choose this tool when they need to set anchors in brick or block walls. 

Rotary hammer (SDS)

The rotary hammer moves from tapping to true percussion. A piston inside drives the bit like a miniature jackhammer. SDS or SDS-Plus shanks lock into the spindle so they never slip. Workers pick an SDS drill when they must punch 16 mm holes through reinforced concrete all day. 

Impact driver

An impact driver twists rather than strikes forward. It delivers fast bursts of torque that break stubborn screws loose or sink lag bolts without pre-drilling. The hex collet accepts screwdriver bits, nut setters, and small drill bits made for metal.

Right-angle drill

A 90-degree gearbox brings the chuck close to the surface, so plumbers and cabinetmakers squeeze between studs or joists. Torque stays high, yet the housing clears obstacles that block straight drills.

 

Drill bits and cutting tools

Bits matter as much as the motor. Each tip geometry and material handles a specific job.

● Twist bit – General choice for wood, plastic, and metal. High-speed steel (HSS) resists heat while the spiral flutes clear chips.

● Brad-point bit – A sharp center spur grabs wood fibers and guides the cut straight. Side spurs slice clean shoulders, leaving neat entry and exit holes.

● Spade bit – A wide paddle scoops wood fast. Electricians and plumbers run spade bits to feed cables or pipe through studs.

● Auger bit – A leading screw pulls the bit forward, so the user supplies little force. Deep flutes lift waste out of long holes in beams or utility poles.

● Forstner bit – It bores flat-bottom pockets for hinges or dowels. A rim scores the cut while a center point steers.

● Hole saw – A cup with saw teeth cuts large diameters for door hardware, drain pipes, or conduit boxes. Bi-metal teeth chew through both wood and thin steel.

● Step bit – A cone with staggered steps enlarges thin-wall holes without changing bits. Sheet-metal workers love the smooth, burr-free finish.

● Countersink – After a pilot hole, the countersink widens the top so a screw head sits flush.

● Masonry bit – A tungsten-carbide tip withstands abrasion from brick and stone when paired with a hammer drill.

● Cobalt or titanium-coated bits – Added hardness keeps the edge sharp while drilling stainless steel.

● Diamond core bit – Industrial diamonds bonded to a hollow crown grind glass, tile, and concrete. Water cooling flushes grit and keeps dust down.

 

Stationary drilling machines 

Bench drill press

A drill press holds the spindle straight and feeds down by a lever. The rigid column stops flex, so holes stay true. A depth stop repeats setups for batch work.

Floor drill press

Taller presses accept longer workpieces like table legs or engine blocks. Larger motors spin bigger bits with less chatter.

Radial arm drill

The arm swings and slides, letting the head reach far across a plate without moving the part. Metal shops drill flanges and structural beams with radial drills.

Magnetic drill

A strong electromagnet clamps the base to steel plate or beam. Bridge crews and shipbuilders lift the mag drill into awkward spots and bore holes for bolts and rivets.

Multi-spindle drill

Several spindles take separate bits and drill many holes at once. Furniture factories use gang drilling to speed shelf pin holes.

CNC drilling machine

Computer control moves the table and spindle in three or more axes. Printed circuit board makers rely on CNC drills to pierce thousands of micro-vias in a single panel.

Concrete and masonry drilling tools

SDS-Plus rotary hammer

The SDS drive line lets the bit slide in and out under the hammer blows, which means real energy reaches the tip. Carpenters set anchors for formwork and hurricane clips with SDS-Plus bits up to 30 mm.

SDS-Max rotary hammer

Heavier hammers jump to 18 mm shanks and hit with triple the force. Workers sink rebar dowels into foundation walls and carve channels for plumbing or wiring.

Combination hammer

A selector switch flips between rotation-plus-hammer, hammer-only, and rotation-only. In hammer-only mode the chuck accepts chisels that scale tile or chip old grout.

Core drilling rig

A stand holds a hollow diamond bit steady as it cores through concrete slabs for HVAC ducts or utility sleeves. Water runs through the spindle to cool diamonds and trap dust.

 

Geological and mining drilling tools 

Percussion or cable-tool rig

The rig lifts a heavy chisel on a cable and drops it, breaking rock by impact. Early oil pioneers drilled with cable tools, and small water-well rigs still use them where budgets stay tight.

Rotary air-blast (RAB) drill

Compressed air drives a downhole hammer that chips rock and blows cuttings up the annulus. Prospectors favor RAB for fast, low-cost sampling.

Reverse circulation (RC) drill

Dual-wall rods send air down the gap and lift sample chips inside the inner tube. The sealed path avoids contamination, so labs can trust the assay.

Diamond core drill

A diamond bit cuts a cylindrical core. Geologists read the core for rock type, structure, and mineral content. Core rigs deliver slower penetration but priceless data.

Down-the-hole (DTH) hammer

The hammer sits behind the bit and strikes while the whole assembly spins. DTH hammers drill hard rock quarries and blast holes with straight walls for better explosive placement.

Sonic drill

A high-frequency oscillator vibrates the rod string. Friction at the bit melts soil bonds, so the barrel slides down with little disturbance. Environmental firms use sonic rigs for clean, undisturbed cores.

Flight auger

A continuous screw flights out soil as the bit advances. Engineers log shallow formations and install monitoring wells with augers under 30 m.

 

Oil and gas drilling tools 

Oil wells stretch thousands of meters below the seabed. The drill string carries many special parts to survive pressure, heat, and vibration.

Drill pipe

Steel tubes transmit torque and drilling mud from the rig floor to the bit. Tool joints at each end add wall thickness so threads hold load.

Heavy-weight drill pipe (HWDP)

HWDP bridges flexible pipe and stiff drill collars. It smooths the transition and lessens stress at key joints.

Drill collars

Thick-wall bars add weight that pushes the bit into rock. Collars keep the string in compression, which stops it from winding up like a spring.

Bottom-hole assembly (BHA)

The BHA sits between collars and bit. It can carry a mud motor, stabilizers, jars, and sensors that feed real-time data to the surface. Proper BHA design controls direction and dampens vibration. 

Drill bits

● Roller-cone (tri-cone) – Three cones roll on bearings. Steel teeth or tungsten-carbide inserts crush medium to hard rock.

● PDC (polycrystalline diamond compact) – Diamond discs shear rock with steady contact, giving high rate of penetration in shales and sandstones. 

Mud motor

A positive-displacement motor turns rotor power into torque at the bit. When you bend the housing, the motor steers the well without rotating the entire string.

Rotary steerable system

Electronics and pads push the bit or point it to change direction while everything keeps turning. This system drills smoother holes and stays in the pay zone longer.

Measurement and logging while drilling

MWD tools send depth, inclination, and azimuth. LWD tools read gamma ray, resistivity, and density. These sensors sit inches above the bit and avoid extra trips.

Casing and tubing

After the bit reaches target depth, crews run steel casing into the hole, then cement it. Production tubing later carries oil or gas to the surface while keeping pressure in check.

 

Specialty drilling tools

● Micro-drills and PCB bits – Solid carbide bits under 0.2 mm drill printed circuit boards with 50,000 rpm spindles.

● Dental drills – Air-driven handpieces spin diamond or carbide burs at 400,000 rpm to cut enamel neatly and without heat.

● Orthopedic bone drills – Surgeons use cannulated bits that slip over guide wires, ensuring holes match screws perfectly.

● Glass and ceramic bits – Arrow-head carbide points start the hole; diamond cores finish clean edges without cracking.

● Fiber-optic drills – Hollow cores protect fragile fibers while pulling them through walls and conduits.

 

Emerging drilling technologies

Laser drilling

High-energy lasers vaporize rock in micro-seconds, leaving glassy walls that may resist collapse. Research continues on power supply and cost.

Water-jet drilling

Ultra-high-pressure water (sometimes with abrasive grit) slices through brittle formations. Water jets create little vibration and may reduce tool wear.

Plasma pulse drilling

Electrical discharge in fluid breaks rock with shock waves. The system needs no bit in direct contact, so bit wear drops to zero.

Cryogenic drilling

Liquid nitrogen freezes soft sediment, turning it solid so a conventional bit cuts straight. Archeologists drill polar ice cores without melting layers.

 

Choosing the right drilling tool

1. Match the material. Wood favors sharp edges and low speed. Concrete needs carbide and hammer action. Hardened steel calls for cobalt or carbide tips with cutting oil.

2. Know the hole size and depth. Short twist bits stay accurate up to 13 mm. Large diameters push you to spade bits, hole saws, or core rigs. Deep wells rely on mud circulation to clear cuttings.

3. Pick a power source. Corded models supply endless energy on a bench. Cordless drills roam roofs and fields. Pneumatic tools shine in mines where sparks must stay away.

4. Plan chip removal. Flutes, air, mud, or water carry waste out. If chips block the hole, the bit burns or breaks.

5. Respect safety. Wear eye protection, clamp the work, and stand balanced. Use the side handle on high-torque drills. Replace dull bits; they grab and stall.

6. Think of ergonomics. A right-angle drill might save your wrist in cramped framing bays. Anti-vibration handles on rotary hammers lower fatigue during long shifts.

 

Conclusion

Drilling tools span a huge range, from a palm-sized push drill that pricks a pilot hole to a sea-floor rig that drives a diamond bit five kilometers below the waves. Each tool solves a clear problem: cut a specific material, reach a certain depth, steer a path, or protect a sample. When you recognize those needs, the long aisle of drills and bits turns from a puzzle into a clear menu. The next time you face a piece of timber, a concrete wall, or layers of ancient rock, you will know which drill to grab, how it works, and why it earns its place in the toolbox.

Can a vision counter be used for multiple purposes?

Can a vision counter be used for multiple purposes?

Can a vision counting machine count multiple materials? The answer is yes.

There are two meanings of one machine for multiple uses. One is that for materials of similar size in the same industry, they can be counted. The other is that for materials of similar size in different industries, they can also be counted by using the same model.

vision counting machine


1.Different materials in the same industry
Take the hardware industry as an example. Different types of screws or other hardware can use the same equipment. Perhaps for enterprises with a dozen or more materials, only one counting device can be used to count all materials. Moreover, our vision counting equipment also has a learning-free function. You can directly pour the materials on the counting machine hopper and our counter will count them immediately, which greatly improves the efficiency of the operation. It reduces the difficulty of operating the machine, which is especially convenient for companies that need to frequently switch materials.

parts counting machine


2.Materials in different industries can use the same equipment
Usually the same industry does not use materials from other industries for counting. But for the counting equipment manufacturers, this kind of universal equipment is very important. Such as the bottle cap, zipper, and screws of the corresponding size. Such a multi-purpose machine can not only meet more industries, easy to scale production, for the reduction of production cost is also very helpful.

Efficiency Equals Productivity -Setting Free Counting Machine are the Future

Efficiency Equals Productivity -Setting Free Counting Machine are the Future


In the era of Industry 4.0, enhancing production efficiency is the core of enterprise competitiveness. Traditional manual counting and semi-automated equipment are not only time-consuming and labor-intensive but also prone to errors, especially in industries like hardware, pharmaceuticals, seeds, electronic components, and food, where the demand for high-precision, high-efficiency counting is growing. Our company leveraging machine vision and image recognition technology, introduces the “Setting-free Vision Counting Machine,” achieving truly “foolproof operation” and propelling production efficiency into a new stage.

learning free vision counting machine


Pain Points of Traditional Counting Methods
In areas where smart manufacturing is not yet widespread, many enterprises still rely on manual or semi-automatic equipment for counting and packaging, facing numerous challenges:

Manual Counting: Slow speed, prone to fatigue, high error rate, disrupting production rhythm.
Traditional Counting Machines: Require complex debugging and parameter settings, high operational barrier, need re-learning when changing materials, failing to meet the demand for simple operation.
High Costs: Hidden costs like employee training, equipment debugging, error correction, and rework increase the burden on enterprises.

Setting-free Counting Machine: An Efficiency Revolution
The One Electronics' independently developed Setting-Learning Vision Counting Machine completely revolutionizes the traditional model, achieving intelligent "Count Immediately Upon Pouring" operation
✅ No Debugging Needed ------ Automatically identifies and counts materials after pouring, eliminating complex parameter settings.
✅ Intelligent Adaptation ------ Handles parts of different shapes and sizes (like screws, seeds, pills) directly without changing algorithms.
✅ One-Button Operation ------ Supports total counting or quantitative packaging, meeting diverse production needs.
✅ High-Precision Guarantee ------ Achieves high-accuracy counting based on Zero-Learning algorithms.

How Does Setting-free Counting Empower Industries?
Industrial Manufacturing: Efficient Packaging for Fasteners, Hardware, Electronic Components
In the production of standard parts like screws, nuts, and plastic components, traditional counting methods are inefficient. The one setting-free counting machine achieves high-speed, precise counting of thousands of pieces per minute (special materials and models enable even higher speeds) and automatically completes packaging and labeling, significantly boosting shipping efficiency.

Agricultural Seeds: Precise Counting, Aiding Scientific Planting
The seed industry demands extremely high counting accuracy, where manual packaging is error-prone. The one equipment can automatically identify seeds of different particle sizes, achieving quantitative packaging, helping agricultural enterprises reduce losses and improve standardization.

Pharmaceuticals & Food: Safe, Hygienic, Zero Errors
Tablets, capsules, food pellets, etc., have strict hygiene and accuracy requirements. Setting-free Counting Machine enables non-contact vision counting, avoiding contamination while ensuring precision, complying with relevant production standards.

Efficiency Equals Productivity - Setting-free counter is the Future
Under the wave of smart manufacturing, "simplified operation, efficient production" has become an industry trend. Leveraging over 50 patented technologies, The one Electronics deeply integrates machine vision with AI algorithms, enabling intelligent counting devices to be truly "ready-to-use out of the box," operable without training. This not only reduces labor costs for enterprises but also multiplies production efficiency, helping customers seize market opportunities.

How to Count and Pack Laundry Pods

Laundry pods counting packaging solution With the rapid development of household cleaning products market, laundry pods as a new type of washing products are widely welcomed because of their convenient use, accurate dosage and environmental protection characteristics. However, in the high-speed production line, the packaging counting of laundry pods faces many challenges.
laundry pods vision counting and packaging machine


The VX series vision counting machine plays an important role in the laundry pods counting and packaging production line. The following is a case of a well-known daily chemical enterprise customer. As shown in the following video,  VX8-3 vision counting machine is demonstrated.


Solution
The elevator is equipped with an 8-channel design to meet customer production requirements, such as 15 per pack/box, the speed can reach 40-50 per pack/box per minute,
At the same time, the channel combination counting can be used to achieve more quantity counting packaging, such as 40 per pack/box, and the speed can reach 15-25 per pack/box per minute.


Advantage for VX8-3 counting machine
1.Can count quickly and accurately.
2.Strong compatibility, whether single chamber, multi-chamber, can achieve counting.
3.The product information can be traced, and the whole set of equipment can be linked with the enterprise management system
4.Intelligent learning function to reduce parameter debugging time
5.Through the learning mode, the data of various falling postures of materials can be automatically obtained, and the accuracy of parameters can be checked through the verification mode. If there is an error, the parameters can be manually fine-tuned. A material only needs to be learned and verified once, and the next time it is used, it can be directly retrieved.

The counting machine can be paired with bag or box production line according to customer’s requirements.The following is a schematic diagram of the bagging and box production line.

automatic counting and packaging machine

pods counting machine
The successful application of the

VX8-3 vision counter in the laundry detergent industry not only addresses the of traditional counting methods but also provides a reliable solution for the intelligent upgrade of the daily chemical industry. As algorithms continue to optimize and hardware performance improves, vision counting technology will play a crucial role in more niche areas, driving the packaging industry towards greater efficiency and precision.

How to Count Tiny Materials - Rhinestones

How to Count Tiny Materials - Rhinestones

In the jewelry accessories, precision manufacturing and other industries, accurate counting and efficient packaging of tiny materials such as zircon, rhinestones, and micro bearings have always been a difficult point in the production process. In response to this demand, we launched the VB4-35-2 four-channel symmetrical vision counting and packaging machine, which can achieve 20-30 packages per minute of 100pcs through our multi-channel vision counting machine, it is greatly helping enterprises to improve production efficiency.

Rhinestones vision counting machine


Symmetrical design of four channels, doubled efficiency

The small parts counting equipment adopts a double-sided dual-channel layout (4 channels in total). The materials are evenly distributed to each channel through the vibration plate, and the high-frame rate industrial camera synchronously identifies and counts them. The efficiency is increased by 300% compared with single-channel equipment, which is especially suitable for high-speed processing of tiny materials of 1-5mm.


Higher recognition accuracy

Equipped with a customized optical system, it can accurately identify easily interfering materials such as transparent rhinestones and reflective zircon

The AI algorithm automatically eliminates fragments and sticky particles, and the counting accuracy is ≥99.9%

Supports parameter presets for special-shaped materials, and switches between different product types with one click


Seamless connection with vertical packaging machine

Through the intelligent speed control module, it is linked with the downstream vertical packaging machine to achieve full automation of counting, bagging and sealing. The video measured speed is stable at 20-30 bags/minute (100pcs/bag), and the daily production capacity can be adjusted according to needs.


Typical application scenarios

Jewelry processing industry: packaging of rhinestones, zircon, and moissanite

Electronic components: quantitative packaging of micro-cores and ceramic capacitors

Medical consumables: counting of small-particle tablets, capsules, and other tiny medical consumables


Case analysis

After a Zhejiang rhinestone manufacturer replaced traditional packaging with VB4-35-2

Packaging efficiency increased from 8 packs/minute to 28 packs/minute

Labor costs reduced by 70%, and equipment investment recovered within half a year

How to order a vision counting packaging machine

How to order a vision counting packaging machine

Hefei The One Electronic Technology Co.,LTD is a professional R & D, production and sales of vision counting machine high-tech enterprises, its production of the one vision counting machine, relying on high-speed camera intelligent recognition technology, has helped many enterprises to solve the counting problems, such as seeds, plastic parts, candy, eggs, screws, laundry beads, capacitors, chips and so on.

small parts counting machine




Our company can not only provide counting equipment, but also provide customers with a complete set of counting and packaging equipment including counting,labeling, packaging (bags and box) finished products conveyor, so that customers can achieve full automatic counting and packaging.

vision counting and packaging machine


How to order a vision counting packaging machine

Step 1: Contact with our business manager, identify the materials to be counted, and fill in the "Customer Demand form", including material information, packaging requirements, and so on

Step 2: send the material to the factory for actual machine measurement, this step is very important, only after the actual test, according to the test data statistics to get a clear counting accuracy and speed
Step 3: If the test accuracy and speed meet the requirements, the technical scheme design (preliminary) shall be made according to the specific needs (including the use scenario, bump requirements, site size requirements, etc.), then arrange the advance payment
Step 4: After receiving the advance payment, our engineer will start to refine the technical scheme, issue figure, procurement, assembly
Step 5: Commissioning, acceptance (online, can also be on-site acceptance)
Step 6: After acceptance, pay for the balance payment
Step 7: Delivery, remote assistance installation and commissioning

Our company's vision counting machine provides standard or non-standardized technical design services based on vision counting technology, so that the final equipment can truly fit your workshop use.

Our cooperation is based on the principles of equality, win-win, and respect for facts. If you have any questions about counting, please contact us!

Vision counting machine helps you solve the problem of expensive labor

Vision counting machine helps you solve the problem of expensive labor

With the increasing of labor costs, many enterprises began to find ways to save labor costs.

The customer said that they have 8-10 people in the counting and packaging process, and the packaging quality is also unstable. Therefore, they want to seek professional automatic vision counting machine that can reduce some labor for other links and improve packaging quality. Finally, after detailed demand docking, a customized vision counting machine was built based on the customer's packaging requirements, speed requirements and product characteristics.

vision counting machine

The customer uses manual material collection and is equipped with a foot switch for discharging materials. If there are 30 pieces/package, the counting machine can reach 25 packages/minute.

If the speed requirement is fast and the budget is sufficient, an automatic packaging machine can be equipped with a signal docking with the counting machine to achieve full automation of counting and packaging.

We can do some calculations and see how the vision counting packaging machine can help you solve the problem of expensive labor.

Before customer use counting machine: according to the 8 people, packaging 2 people, the average one person can complete 2.5 packages a minute, then 8 people can complete 20 packages a minute. In 8 hours a day, 9600 packets a day.

After using our automatic vision counting packaging machine, according to the counting and packaging speed of 25 packages/minute, 2 people are required, one to load the finished product and the other to pack the finished product. To complete 9600 packages, it only takes 6.4 hours. The manual labor saves 6 people. If the salary is 60,000 RMB per year, the counting and packaging process can save 360,000 costs per year.

In addition, there are some hidden benefits:
1. If there is a shortage of quantity in manual packaging, it may cause customer complaints, affect the corporate image, and may lead to a reduction in order volume.
2. Since the vision counting machine will not be short of quantity, it can ensure packaging quality and customer satisfaction, and the corporate image is improved.