1. Daily Maintenance of Splicing machine:

- Check the battery level before daily use.

- Power on and click the reset button to ensure all motion axes reset properly.

- Verify the vacuum level is normal.

- Clean the equipment surface and material tape channel with a clean cloth after use.

- Regularly remove dust and debris from the cutting blade, sensors, splicing platform, and camera light source.

2. Lubrication Maintenance:

- Monthly, lubricate moving parts (e.g., guide rails, cylinders, cam components) with the specified lubricant.

- Ensure the air circuit is clear and air pressure remains stable.

3. Regular Calibration:

- Quarterly, calibrate sensors and cutting blades to maintain splicing accuracy.

- Contact Youngpool Technology's Splicing Machine after-sales service immediately if misalignment or cutting inaccuracies occur.

4. Replacement of Wear Parts:

- Regularly inspect and replace worn consumables like adhesive tape and cutting blades.

- Use original factory parts to ensure optimal equipment performance.

In the modern electronics manufacturing industry, the efficiency and stability of SMT (Surface Mount Technology) production lines are the keys to an enterprise's competitiveness. To further enhance the level of production automation and reduce manual intervention, Youngpool Technology has launched an SMT intelligent  splicing machine. This device is specifically designed for the front - end of SMT production lines, aiming to achieve automated material replacement and tape splicing, ensuring continuous operation of the production line and avoiding downtime due to material replacement.

Functional Features

1. Automatic empty - tape detection function: The splicing machine can monitor the empty - tape situation of the tape in real - time, preventing empty tapes at the splicing port, which could affect the normal operation of the chip shooter machine, and ensuring an uninterrupted production process.

2. Support for automatic adjustment of splicing for 8/12/16/24mm tapes: It can adapt to tapes of different widths. With a single - button track change, it achieves precise docking, improving the flexibility and efficiency of material replacement.

3. Precise alignment and seamless connection: Through a high - precision camera vision positioning system, it ensures perfect docking of the old and new tapes, reducing poor splicing caused by manual cutting errors, thus avoiding splicing quality problems and material waste.

4. High passing rate: The passing rate of Youngpool Technology's  splicing machine reaches over 98%, significantly reducing labor costs and losses caused by splicing errors.

5. LCR measurement anti - error design: It adopts an advanced LCR measurement comparison anti - error mechanism to prevent operational errors and ensure the safety and reliability of the production process.

6. Compact and small in size: The compact design takes up little space and is easy to integrate into existing SMT production lines without affecting the overall layout of the production line.

7. Movable design: The device is equipped with wheels at the bottom, facilitating flexible movement between different production lines and improving the utilization rate of the device.

8. Compatibility with various chip shooter machines: It is compatible with mainstream pick - and - place machine brands and models in the market (such as Panasonic, FUJI, YAMAHA, ASM, etc.), ensuring seamless integration.

Application Value

1. Cost reduction: It reduces the labor cost required for manual splicing and also decreases material waste and quality problems caused by manual operation errors.

2. Efficiency improvement: Fast automatic splicing shortens the material replacement time, improves production efficiency, and extends the continuous operation time of the production line.

3. Quality enhancement: Precise tape splicing alignment reduces material damage and position deviation, improving the product yield.

4. Easy operation: The simple and easy - to - learn operation interface allows new employees to get started after a short training, reducing training costs.

5. Multi - functionality: It is not only suitable for SMT production lines but also applicable to scenarios such as warehouse material management, offering multiple uses in one machine and high cost - effectiveness.

Youngpool Technology's SMT intelligent splicing machine is an important tool for promoting the transformation of the electronics manufacturing industry towards higher automation and intelligence. Through its advanced automatic tape splicing technology and high reliability, it helps enterprises optimize the production process and enhance overall competitiveness. In a production environment that pursues high efficiency, stability, and low cost, the SMT intelligent splicing machine is undoubtedly a worthy investment.

An automatic UV sterilizer is a machine that utilizes ultraviolet light to kill bacteria. It has such as high efficiency, safety, and environmental friendliness. It is suitable sterilization treatment of various bottled and canned food, beverages, medicines, and other products. It can eliminate microorganisms such as bacteria, viruses, and parasites to ensure the quality and safety of the products.

The scientific principle behind UV disinfection mainly targets the DNA of microorganisms, disrupting their DNA and rendering them unable to reproduce and replicate, thus achieving the purpose of sterilization and disinfection.

 

The machine typically consists of a conveyor belt, UV sterilization lamps, and a control system. During operation, bottled or canned products enter the sterilization chamber via the conveyor belt, and the UV sterilization lamps irradiate the surfaces of the products, killing the microorganisms present. The entire sterilization process is conducted in a closed environment, ensuring the hygiene and quality of the products.

 

The automatic UV sterilizer has the following advantages:

 

• Efficient sterilization: Ultraviolet light possesses high energy and penetration, capable of killing various microorganisms, including bacteria, viruses, and parasites.

 

• Safety and environmental friendliness: UV sterilization does not produce chemical residues and is harmless to the environment and human health. However, when used in non-sealed conditions, it can still be harmful to the human body. Please pay attention to safety and use with caution.

 

• Easy operation: The machine is equipped with an intelligent control system that enables automated operation and monitoring, thereby improving production efficiency.

 

• Strong adaptability: The UV sterilization machine is suitable for products of different shapes and sizes. The position and quantity of the sterilization lamps can be flexibly adjusted.

 

In practical applications, the equipment can be used for sterilizing surfaces and air, and it is widely applied in multiple fields such as powdered milk processing plants, food factories, cosmetics factories, dairy farms, breweries, beverage factories, and bakeries.

 

As people's demands for food health and quality continue to rise, the application of automatic UV sterilization machines will become increasingly widespread. Utrust pack has been committed to research and innovation in the field of food can packaging, adhering to the concept of "beyond needs, we aspire for deeds" and continuously making higher-quality can packaging solutions for customers.